Equipment Description:
1.Equipment Positioning Upgrade (2025 Version)
The automotive parts pretreatment equipment adopts multi-material compatible process to achieve surface pretreatment of metals (steel/aluminum/magnesium alloys), plastics and composite materials, meeting the environmental protection and efficient treatment requirements of lightweight parts for new energy vehicles (such as integral die-castings, carbon fiber reinforced parts).
2.Dynamic Process Chain
Youdaoplaceholder0 Metal part path : Laser rust removal → electrochemical degreasing → zeolite → infrared curing (200 ° C /3min)
Youdaoplaceholder0 Plastic part path : Plasma etching → nanocoating spraying → UV curing (385nm LED array)
3.Typical Application Scenarios
Youdaoplaceholder0 high-pressure die-cast aluminum parts (motor housing/battery tray)
Key process: Laser cleaning + nano-zeolite (contact resistance < 0.5mΩ)
Youdaoplaceholder0 Carbon fiber composite (body panel)
Core equipment: Plasma surface activation (interlaminar shear strength ↑60%)
Youdaoplaceholder0 Magnesium alloy steering wheel frame
Special treatment: Micro-arc oxidation (film thickness 50μm, corrosion resistance > 500h neutral salt spray)
Industry Tips for 2025 :
The new national standard GB/T 2025-2025 requires that the pretreatment equipment integrate carbon metering functions
The EU Battery Regulation (EU)2023/1542 mandatorily requires conductive coating processes for battery components
It is recommended to give priority to choosing a drying system that supports hydrogen energy combustion (carbon emission factor < 0.05kgCO₂/kWh).
Main structures and components:
1.Intelligent Module Matrix
Core processing unit
| Module name | Technical Features (2025 Upgrade Point) |
| Laser cleaning system | Pulsed fiber laser replaces traditional shot blasting (energy consumption ↓40%, accuracy ±0.1mm) |
| Plasma activation chamber | Low-temperature plasma treatment of non-metallic parts (surface energy > 72mN/m) |
| Nano-ceramic bath | Phosphorus-free zirconium-based conversion membrane (membrane thickness 200-500nm, COD emission ↓90%) |
| AI visual Quality Inspection Station | Deep learning defect recognition (real-time detection rate ≥99.9%) |
2. Support System
A[Material Traceability RFID] --> B(5G+MEC Edge Computing) --> C{Digital Twin Platform}
D[Process Parameter Optimization] & E[Carbon Footprint Monitoring] & F[Predictive Maintenance]
Features:
1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.
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Upgrade Your Automotive Parts Pretreatment with Our Multi-Material Compatible Chemical Cleaning Line Images
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